Content

TECDATA autoTechniCAL Database ultra-PRO Online  

Extensive version for detailed adjustements, useful mechanical and electronical repair instructions and diagnostics of vehicles.

VEHICLE IDENTIFICATION NUMBER ( VIN )

• Location VIN and identification label
• VIN decoder

Click on the identification label to obtain specific vehicle information. Click on the vehicle label to get details regarding the vehicle, engine, gearbox and optional equipment.

LOCATION EOBD / OBD II CONNECTOR

• Location of the EOBD connector in the vehicle

MAINTENANCE

• Maintenance schedules ( based on OEM )
• Printable work sheets
• Link to general components
• Follow-up tasks
• Maintenance times
• Service indicator reset
• Replacement intervals of timing belts
• Tyre pressure monitoring systems

START - AND STOP SYSTEM: DEACTIVATING / ACTIVATING

General:

When instructions on the engine have to be performed.

Deactivating:

Option 1 : Press the button

Note: The telltale of the start- and stop system should be activated.

The system has now been deactivated.

Option 2 : Remove the safety belt of the driver from belt lock.

Open the door of the driver.

SERVICE INDICATOR RESET

Resetting the service interval indicator.

Method 1
To perform reset diagnostic equipment is required.

Method 2

Switch off the ignition lock. Press button (2)
Hold the reset button and switch on the ignition lock
On the display of the day counter appears 'Service INSP'
Release the button
Press the button shortly
Within 20 seconds
The system has been reset.

LUBRICANTS AND LIQUIDS

All specifications for oil and liquids in one overview.

All thinkable specifications are available here, with handy links to related information for additional convenience and technical illustrations of fill and drain plugs.

Engine

Motoroil (Synthetic)               SAE 0W-30    PSA B71 2312     From -45 °C to 45 °C
Motoroil (Synthetic)               SAE 5W-30    PSA B71 2290     From -30 °C to 40 °C
Motoroil (Synthetic)               SAE 5W-40    PSA B71 2296     From -30 °C to 50 °C
Motoroil (Semi-synthetic  )    SAE 10W-40  PSA B71 2300     From -20 °C to 50 °C

•    Engine sump, including filter 4.2 (l)
•    Engine oil drain plug ( renew the bolt )  40 (Nm)

Cooling system

Coolant        Super Longlife coolant L255

Basic data

Brake fluid       DOT 4            Brake system 1.0 (l)

(Manual transmission), (F5M43)

Transmission oil    SAE 75W-80    API GL-3
•    Manual transmission
•    Gearbox refill 2.0 (l)
•    Location plug  (1 - Drain plug; 2 - Fill and level plug)

Air conditioning

Refrigerant        R134a
Air conditioning compressor oil        SUN PAG 56
Refrigerant        500 (g)
Air conditioning compressor oil  70 (ml)

SETTINGS

REPAIR INSTRUCTIONS

Detailed step-by step instructions for:

•    Removal and installation of timing belt and chain
•    Removal and installation of ancillary belthulpdrijfriemen
•    Removal and installation of clutch
•    Removal and installation of gearbox
•    Drain and fill of refigerant system
•    Removal and installation cylinder head
•    Removal and installation of engine
•    Removal and installation of airbags

REMOVAL / INSTALLATION OF TIMING BELT

•   Removal and installation instructions
•   Recommended replacement times
•   Required special tools
•   Clear drawings with marks
•   Valve timing
•   Tightening torques

AIRBAGS: REMOVAL / INSTALLATION

Airbag control unit removal

Remarks installing airbag control unit

Driver's airbag and spiral cable removal

Remarks installing driver's airbag and spiral cable

Passenger airbag removal

Remarks installing passenger airbag

Side airbag removal

Remarks installing side airbag

Removal curtain airbag

Remarks installing curtain airbag

Removal airbag sensor

Remarks installing airbag sensor

MANUAL TRANSMISSION: REMOVAL / INSTALLATION

Removal

Installation

Tightening torques

Special tools

CLUTCH: REMOVAL / INSTALLATION

Warnings and recommendations  

Removing

Installing

Tightening torques

Special equipment

BATTERY: REMOVAL / INSTALLATION

Before disconnecting the battery        

After disconnecting the battery

Before connecting the battery

After connecting the battery

Initialize electrical windows

Réglage de couple

REPAIR TIMES

PRICE OFFER

The price is the starting point for fast cost estimations based on intelligent links between data, repair times and parts. The result can be easily exported in order to use when ordering parts.

WHEEL ALIGNEMENT

• Complete information 
• Instructions for adjustments
• Images of adjustements points
• Tightening torques

TYRE SPECIFICATION

• Specifications of rims and tyres

   

• Tyre pressures

       205 (A)   Tyre width (mm)

        50 (B)  Tyre aspect ratio ( height as percenage of width tyre )

        R    Radial tyre

       16 (C)   Rim diameter (inch)

       94   Load index

        V    Speed index

       XL   Extra load (reinforced tyre)

        1 - 205/50 R16 94V XL

TYRE PRESSURE MONITORING SYSTEM

Reset
Reset with multimedia display.
Switch on contact
Select 'SETTINGS VEHICLE'
Select 'RDC'
Select 'Reset' in the menu
Switch off the contact

Reset is required after tyre pressure check, adjustment or replacement of one or more wheels / tyres.

ELECTRONIC PARKING BRAKE ( EPB )

General

Emergency release

Brake pad replacement

Basic settings

Special equipment

FUSES AND RELAYS

FL1 [SB1]   Alternator ( 175 A )

FL2     Low power / Heating relay /
           Extra air heater ( 40 A )

FL3   Supply voltage of not used ( 110 A )

FL4   Power steering control unit ( 80 A )

FL5   Radiator fan conrol unit thermostat ( 40 A also used ) ( 50 A )

FL6   Glow plug control unit ( 50 A )

FL7 [SB7]   High power heating relay /
      Battery monitoring control unit /       
      Additional air heater ( 60 A )

Relay box engine bay:

R1 Relay, additional extra pump refrigerant
R2 Window wiper relay nr.1
R3 Widows wiper relay nr. 2

WARNING LAMPS AND INDICATORS

Specifically per manufacturer with short descriptions and solutions.
Brand specific overview of available warning lamps. For European as well as for American car market.

RECALLS

Contains official information about recalls so that vehicles can always meet the security demands.    

Functions

• OEM recalls for security reasons
• Links towards trouble codes and related cases.

Engine stall caused by a fuel supply reduction.

Defect:
Damaged pressure-limiting valve sealing cap in the fuel tank delivery module
Reduced fuel transfer within the fuel tank (left to right)
Engine stall
The fuel gauge indicates that sufficient fuel is present
Number of vehicles affected: 1752

Solution:
Check the fuel pressure of the fuel tank delivery module
Check the clearance of the pressure-limiting valve cap
Renew the fuel tank delivery module if necessary

TECHNICAL DRAWINGS

With tightening torques and links towards parts.

KNOWN PROBLEMS AND SOLUTIONS

The ABS/ESP warning light illuminates

Symptom

The ESP warning light illuminates
Possible fault code: P0571

Cause

Incorrect brake light switch adjustment

Solution

Incorrect brake light switch adjustment
Solution
Remove the driver's side storage compartment
Check the brake light switch voltage
A diagnostic tool must be used for this operation
If the values are correct
Follow the procedure:
Push the plunger in until it stops
A Turn the knob anti-clockwise to full lock
B Release the plunger

Note: Do not press the brake pedal during the procedure
Turn the knob clockwise to full lock and slot it in

Refit the driver's side storage compartment
Delete all the fault codes
A diagnostic tool must be used for this operation

Repair time

Remove the driver's side storage compartment
Refit the driver's side storage compartment 0.4h(OE: 68 18 19 00)
Check the brake light switch voltage 0.1h(OE: 94 36 05 99)
Delete all the fault codes

LOCATION OF COMPONENTS

Thanks to this function the required components can be located within a blink of an eye.

Available locations:

ENGINE COMPARTMENT

E1  Engine control unit
       Engine compartment, left side
E3 ( semi- ) automatic transmission control unit
        On the gearbox
E8 Glowplug control unit
      Engine compartment, rear side in the middle
E11 ESP control unit
        Engine compartment, left side
E13   Power steering control unit
          On steering house 
E14   NOx control unit
          Engine compartment, left side
E24   Transmission control unit
          On gearbox

PASSENGER AND LUGGAGE COMPARTMENT

INTERACTIF AND EXTENSIVE ELECTRICAL WIRING DIAGRAMS

Completely in color with on one hand compact wiring diagrams of componants and the other hand extensive, complete wiring diagrams for subjects as engine management, central locking, electrical windows, window wipers and washers, airbags, interior and exterior lights, starting and charging systems, etc.

Electrical windows

Components:
D11 Power window switch pack
D12 Power windows switch pack rear
E6  Power control unit
E21 Comfort system control unit
E154 Front left door control unit
E155 Front right control unit
E156 Rear left door control unit
E157 Rear right door control unit
S144 Front right power window switch
S145 Rear left power window switch
S146 Rear right power window switch
S152 Passenger power window isolation switch

COMPONENT DIAGNOSIS

A unique system of guided diagnostics based on the CANBUS data of the vehicle in order to sort out problems and malfunctions of components. It reduces the rather complicated manufacturer wiring diagrams to diagrams that are much more comprehensible and clear and zooms in on the specific component or wire.

Diagnosis 1/12

1: Check feeding:
                                  Switch on the contact. Measure the voltage on pin A 5. Is it between 12 and 14.4 V?    Yes  No
2: Check connection to mass:
3: Check connectivity of pin A 10.
4: Check feeding::
5: Check connection to mass:
6: Check connectivity of pin A 44.
7: Check feeding voltage:
8: Check connectivity of pin A 56.
9: Check feeding voltage:
10: Check connectivity of pin A 70.
11: Check connectivity of pin A 80.
12: Check connectivity of pin A 87.