Content

TECDATA autoTechniCAL Database Mec-PRO Online  

Extensive basic version for specialised setting, maintenance and repair instructions.

 

VEHICLE IDENTIFICATION NUMBER ( VIN )

  • Location VIN and identification label
  • VIN decoder

 

Click on the identification label to obtain specific vehicle information. Click on the vehicle label to get details regarding the vehicle, engine, gearbox and optional equipment.

 

LOCATION EOBD / OBD II CONNECTOR

  • Location of the EOBD connector in the vehicle

 

 

MAINTENANCE

  • Maintenance schedules ( based on OEM )
  • Printable work sheets
  • Link to general components
  • Follow-up tasks
  • Maintenance times
  • Service indicator reset
  • Replacement intervals of timing belts
  • Tyre pressure monitoring systems

 

START - AND STOP SYSTEM: DEACTIVATING / ACTIVATING

General:

When instructions on the engine have to be performed.

Deactivating:

Option 1 : Press the button

Note: The telltale of the start- and stop system should be activated.

The system has now been deactivated.

Option 2 : Remove the safety belt of the driver from belt lock.

Open the door of the driver.

 

SERVICE INDICATOR RESET

Resetting the service interval indicator.

Method 1
To perform reset diagnostic equipment is required.

Method 2

Switch off the ignition lock. Press button (2)
Hold the reset button and switch on the ignition lock
On the display of the day counter appears 'Service INSP'
Release the button
Press the button shortly
Within 20 seconds
The system has been reset.

 

LUBRICANTS AND LIQUIDS

All specifications for oil and liquids in one overview.

All thinkable specifications are available here, with handy links to related information for additional convenience and technical illustrations of fill and drain plugs.

Engine

Motoroil (Synthetic)               SAE 0W-30    PSA B71 2312     From -45 °C to 45 °C
Motoroil (Synthetic)               SAE 5W-30    PSA B71 2290     From -30 °C to 40 °C
Motoroil (Synthetic)               SAE 5W-40    PSA B71 2296     From -30 °C to 50 °C
Motoroil (Semi-synthetic  )    SAE 10W-40  PSA B71 2300     From -20 °C to 50 °C

•    Engine sump, including filter 4.2 (l)
•    Engine oil drain plug ( renew the bolt )  40 (Nm)

Cooling system

Coolant        Super Longlife coolant L255

Basic data

Brake fluid       DOT 4            Brake system 1.0 (l)

(Manual transmission), (F5M43)

Transmission oil    SAE 75W-80    API GL-3
•    Manual transmission
•    Gearbox refill 2.0 (l)
•    Location plug  (1 - Drain plug; 2 - Fill and level plug)

Air conditioning

Refrigerant        R134a
Air conditioning compressor oil        SUN PAG 56
Refrigerant        500 (g)
Air conditioning compressor oil  70 (ml)

 

SETTINGS

Engine ( specifications )

Firing order
Valve clearance
Number of spark plugs
Compression pressure
Oil pressure
Maximum cilinder head distortion
Drive belt layout   
(without air conditioning)


 
Ancillary drive belt: removal / installation

 

Engine ( general )

Engine code
Capacity
Distribution type
Timing belt
Engine speed at maximum power
Number of cylinders
Valves per cylinder

 

Emissions

Engine
Idle speed, minimum / maximum
CO-percentage
Fast idle speed
CO at fast idle speed
Oil temperature during test
Lambda
Emissions
Fuel consumption  

 

Cooling system

Engine
Cap pressure (Blue cap, black cap)

 

 


 

Electrical

Basic data
Alternator   
Battery location

Luggage compartment
Battery
Procedures for disconnection / reconnection


Absorbed glass mat (AGM)         Cold cranking amperes

 

Brakes

Basic data
Equipment code: Refer to the identification label
Brake test conditions
Test speed
Front disc brakes, Disc diameter
Disc thickness
Brake pad thickness
Rear disc brakes, Disc diameter

 

Wheel alignement

Basic data
Wheel base
Condition of the vehicle
Ride height


Toe-in
Camber
Maximum difference between the left-hand side and right-hand side
Front-wheel steering angle, inner
Thrust angle

Wheels and tyres

Basic data
Speed index, minimum
(Based on the maximum speed as listed in the European Type Approval data sheets)
Tyre size
Tyre pressure
Wheel offset ( ET )
Rim size


Air conditioning

Basic data
Location of the dust and pollen filter


Capacities

Engine
Engine sump, including filter
Basic data
Brake system   
Automatic transmission
Manual transmission
Gerabox refill
Location plug location
  (1 - Filler plug; 2 - Drain plug)

 

Torque settings

Engine

Note: Always renew stretch bolts and self-locking nuts
Cylinder head



Furthermore all important tightening torques related to engine, timing belts, breaks, gearbox etc.

 

REPAIR INSTRUCTIONS

Detailed step-by step instructions for:

•    Removal and installation of timing belt and chain
•    Removal and installation of ancillary belthulpdrijfriemen
•    Removal and installation of clutch
•    Removal and installation of gearbox
•    Drain and fill of refigerant system
•    Removal and installation cylinder head
•    Removal and installation of engine
•    Removal and installation of airbags

 

REMOVAL / INSTALLATION OF TIMING BELT

•   Removal and installation instructions
•   Recommended replacement times
•   Required special tools
•   Clear drawings with marks
•   Valve timing
•   Tightening torques

 

Removing
Remove mass cable battery
Remove air channel

Remove filling pressure sensor
Remove air intake pipe


Remove vacuum hose of the carbon filter system
Remove de engine sump air hose


Put the cable tree aside
Replace the cover of the drive belt of the water pump


Remove air channel


 

Remove camshaft cover


Disconnect the hoses
Remove top cover timing belt

Remove cover of pulley of the exhaust camshaft



 


    Turn the crankshaft clockwise
Use tool T40263, T40314
Remove access plug

Fit crankshaft locking tool 30 Nm  
Till stop. Turn crankshaft till it hits the TDC locking tool
If special tool does not fit
Remove crankshaft locking tool. Turn crankshaft 90° in the direction of the rotation.
Fit crankshaft locking tool 30 Nm  
Till stop
Turn crankshaft clockwise.
Till crankshaft hits special tool ( T10340 )
Check timing belt marks of camshafts
Fly wheel side:   
Intake camshaft 

 

AIRBAGS: REMOVAL / INSTALLATION

Airbag control unit removal

Remarks installing airbag control unit

Driver's airbag and spiral cable removal

Remarks installing driver's airbag and spiral cable

Passenger airbag removal

Remarks installing passenger airbag

Side airbag removal

Remarks installing side airbag

Removal curtain airbag

Remarks installing curtain airbag

Removal airbag sensor

Remarks installing airbag sensor

 

MANUAL TRANSMISSION: REMOVAL / INSTALLATION

Removal

Installation

Tightening torques

Special tools

 

CLUTCH: REMOVAL / INSTALLATION

 

Warnings and recommendations  

Removing

Installing

Tightening torques

Special equipment

 

BATTERY: REMOVAL / INSTALLATION

    

Before disconnecting the battery        

After disconnecting the battery

Before connecting the battery

After connecting the battery

Initialize electrical windows

 

 

REPAIR TIMES

PRICE OFFER
The price is the starting point for fast cost estimations based on intelligent links between data, repair times and parts. The result can be easily exported in order to use when ordering parts.
Compressed air system
Lubrication system
Cooling system
Engine starting system
Air inlet system
Fuel system
Exhaust system
Gearbox
Automatic transmission
Drive train
Electrical components
Steering
Front axle
Front suspension
Rear axle
Rear suspension
Wheels and tyres
Pedals
Brakes ( mechanical )
Brakes ( electrical )
Brakes ( hydraulic )
Brakes ( servo )

 Engine assembly
Checks - Adjustments

Check the engine for abnormal noise 0,40  
Carry out a vehicle electronics test    1,00  
Check the engine compression OE: 01EHNA   0,50  
Measure the cylinders 0,50  
Illuminate the cylinder with an endoscope (opening exposed)   0,30  
Check the cylinder tightness (opening exposed) 0,30  
Carry out a dynamometer test on a roller test bench 0,50  
Clean the engine        0,20  
Clean the engine lower section 0,10  
Clean the engine and the engine compartment    0,20  
Carry out cleaning of valve and combustion chamber 1,20  
Check the engine for leaks 0,10  
Clean any oil sludge from the engine 0,80  
Carry out cold start behaviour diagnostics    0,16  
Check the vehicle speed sensor signal OE: 63E0EA              0,20  
Test drive 1,00   

 

Complete engine unit
Engine cover
Engine mount
Piston
Cylinder head
Flywheel

 

Most important functions and features:

•    Combined overview of selected maintenance and repair activities.

•    Ability to add activities and parts manually.

 

 

 

 

 

WHEEL ALIGNEMENT

General
 
Start position for wheel alignment
Check / adjust the front camber
Check / adjust the front toe
Check / adjust the rear camber
Check / adjust the rear toe  
Special tools            

 

   

 

 

 

  

 

 

  • Complete information 
  • Instructions for adjustments
  • Images of adjustements points
  • Tightening torques

 

TYRE SPECIFICATION

  • Specifications of rims and tyres

     

  • Tyre pressures

       205 (A)   Tyre width (mm)

        50 (B)  Tyre aspect ratio ( height as percenage of width tyre )

        R    Radial tyre

       16 (C)   Rim diameter (inch)

       94   Load index

        V    Speed index

       XL   Extra load (reinforced tyre)

        1 - 205/50 R16 94V XL

 

TYRE PRESSURE MONITORING SYSTEM

Reset
Reset with multimedia display.
Switch on contact
Select 'SETTINGS VEHICLE'
Select 'RDC'
Select 'Reset' in the menu
Switch off the contact

Reset is required after   tyre pressure check, adjustment or replacement of one or more wheels / tyres.

 

ELECTRONIC PARKING BRAKE ( EPB )

General

Emergency release

Brake pad replacement

Basic settings

Special equipment

 

FUSES AND RELAYS

      

FL1 [SB1]   Alternator ( 175 A )

FL2     Low power / Heating relay /
           Extra air heater ( 40 A )

FL3   Supply voltage of not used ( 110 A )

FL4   Power steering control unit ( 80 A )

FL5   Radiator fan conrol unit thermostat ( 40 A also used ) ( 50 A )

FL6   Glow plug control unit ( 50 A )

FL7 [SB7]   High power heating relay /
      Battery monitoring control unit /       
      Additional air heater ( 60 A )


Relay box engine bay:



R1 Relay, additional extra pump refrigerant
R2 Window wiper relay nr.1
R3 Widows wiper relay nr. 2

 

WARNING LAMPS AND INDICATORS

Specifically per manufacturer with short descriptions and solutions.
Brand specific overview of available warning lamps. For European as well as for American car market.

 

 

RECALLS

Contains official information about recalls so that vehicles can always meet the security demands.    

Functions

  • OEM recalls for security reasons
  • Links towards trouble codes and related cases.

 

Engine stall caused by a fuel supply reduction.

Defect:
Damaged pressure-limiting valve sealing cap in the fuel tank delivery module
Reduced fuel transfer within the fuel tank (left to right)
Engine stall
The fuel gauge indicates that sufficient fuel is present
Number of vehicles affected: 1752

Solution:
Check the fuel pressure of the fuel tank delivery module
Check the clearance of the pressure-limiting valve cap
Renew the fuel tank delivery module if necessary

 

TECHNICAL DRAWINGS

With tightening torques and links towards parts.

 

   

 

 

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